Billets

Product-Details

A billet is a semi-finished product used in the metalworking and manufacturing industries. It is typically a solid, rectangular or square-shaped piece of metal that has been processed to a specific size and shape. Billets are used as the raw material for producing various finished metal products through further processing techniques such as rolling, forging, or extrusion.

Characteristics:

  • Material: Billets can be made from various metals including steel, aluminum, copper, and their alloys.
  • Shape: Usually rectangular or square, but can also be circular depending on the intended application and processing requirements.
  • Size: Dimensions vary widely based on industry standards and specific application needs. Common sizes are 100mm x 100mm or 150mm x 150mm for steel billets.

Production Process:

  1. Casting: Billets are often produced by casting molten metal into molds. This initial casting process creates a rough form of the billet.
  2. Hot Working: The cast billets may undergo hot working processes such as forging or rolling to refine their shape and properties.
  3. Cooling: After hot working, the billets are cooled under controlled conditions to achieve the desired material properties.

Applications:

  • Steel Billets: Used in the production of structural steel, rebar, and other steel products.
  • Aluminum Billets: Commonly used to produce aluminum extrusions for various applications including automotive parts, window frames, and industrial components.
  • Copper Billets: Processed into various copper products used in electrical and plumbing systems.

Advantages:

  • Uniformity: Billets provide a consistent material quality, making them ideal for precision manufacturing.
  • Flexibility: Can be processed into various shapes and sizes to meet specific requirements.
  • Cost-Efficiency: Reduces waste compared to directly machining finished products from larger blocks of metal.

Standards and Specifications: Billets are often produced according to industry standards which ensure consistency in quality and performance. Examples of standards include ASTM, ISO, and EN specifications, depending on the material and region.

Billets Specification Tables

Billets are solid, usually rectangular or square, sections of metal that are used as a raw material in the manufacturing of various products. They are often used in forging, rolling, or extrusion processes. Here’s a summary of billet specifications across different standards:

Property Specification
ISO Symbol No specific ISO symbol for billets; depends on the material
UNS Varies by material; for example, C10100 for copper billets
EN Varies by material; for example, EN 10277 for steel billets
BS Varies by material; for example, BS 970 for steel billets
JIS Varies by material; for example, JIS G 3505 for steel billets
IS Varies by material; for example, IS 1875 for steel billets

Common Billet Specifications by Material

1. Steel Billets

Specification Description
ISO ISO 4957 (for alloy steels)
UNS Various (e.g., UNS G10400 for carbon steel)
EN EN 10083-2 (carbon steels)
BS BS 970 (steel grades)
JIS JIS G 3505 (carbon steels)
IS IS 1875 (carbon and alloy steels)

2. Aluminum Billets

Specification Description
ISO ISO 209 (aluminum and aluminum alloys)
UNS UNS A92024 (for aluminum alloys)
EN EN 573-3 (aluminum alloys)
BS BS EN 573-3 (aluminum alloys)
JIS JIS H 4000 (aluminum and aluminum alloys)
IS IS 733 (aluminum alloys)

3. Copper Billets

Specification Description
ISO ISO 7153-1 (copper and copper alloys)
UNS UNS C10100 (for high-purity copper)
EN EN 1977 (copper and copper alloys)
BS BS 2872 (copper alloys)
JIS JIS H 3300 (copper and copper alloys)
IS IS 191 (copper and copper alloys)

These tables provide an overview of how billet specifications can vary by material and standard. Each standard offers specific guidelines and requirements for the composition, dimensions, and properties of billets used in various industrial applications.

Overall, billets play a crucial role in the metal supply chain, serving as the foundational material for a wide range of industrial applications.